RIM Materials
At Exothermic, our revolutionary polyolefin thermoset systems deliver what was previously thought impossible: combining high-temperature stability with exceptional toughness while being 7-10% lighter than traditional alternatives.
From our advanced Poly-DCPD offering superior chemical resistance and durability to Baydur's high-density structural foam systems meeting rigorous UL94 V-0 standards to Prism's sophisticated polyurethane systems with exceptional surface finish—our materials aren't just meeting industry demands, they're redefining what's possible in plastic part production.
Whether you need parts with exceptional impact strength, superior environmental resistance, or precise electrical insulation properties, our cutting-edge material portfolio, backed by Nobel Prize-winning research, is engineered to deliver performance that consistently outperforms conventional solutions across aerospace, medical, defense, and industrial applications.
Poly-DCPD
Reaction Injection Molding or RIM, is a manufacturing process particularly well-suited for PDCPD. RIM allows for the production of large, complex parts with excellent surface finish and consistent properties.
PDCPD resin systems achieve what was previously considered impossible in thermoset materials - combining high-temperature stability with exceptional toughness. This breakthrough enables new possibilities in thermosetting composites, particularly for high-throughput component production requiring superior performance characteristics.
The technology's innovative formulation creates polymers that consistently outperform conventional solutions while maintaining processing compatibility with existing equipment.
Based on cradle-to-gate analyses, the PDCPD resin system delivers significant environmental advantages, with a carbon footprint approximately 60% lower than epoxy resins and nearly 50% lower than vinyl ester resins.
This combination of enhanced performance and practical implementation makes PDCPD resin systems a transformative solution for modern manufacturing challenges.
This revolutionary technology represents the future of industrial materials, allowing manufacturers to meet increasingly demanding performance requirements while improving production efficiency and reducing overall costs.
Key performance advantages include:
- Superior strength-to-weight ratio with 7-10% lower density than traditional alternatives
- Enhanced durability with improved fatigue performance and fracture toughness
- PDCPD can be molded into complex shapes and large parts with relative ease.
- Exceptional chemical and environmental resistance
- Outstanding performance in hot, wet environments
- Low water absorption due to hydrophobic properties
- High compressive strength and abrasion resistance
- Excellent operating temperature range
- Minimal shrinkage and warping, ensuring accurate and consistent parts.
The system's versatility makes it ideal for demanding applications across multiple sectors:
- Automotive: Body panels, bumpers, truck components, and agricultural equipment.
- Construction: Heavy equipment parts, protective housings, and structural components.
- Infrastructure: Pipes, tanks, and other components requiring chemical and corrosion resistance.
- Recreational Vehicles: Components for RVs, boats, and other recreational vehicles.
- Wind turbine blade manufacturing
- Electric vehicle components
- Sustainable construction materials
- Aerospace and defense applications
Baydur® 726 IBS
Baydur 726 IBS significantly advances high-density polyurethane structural foam systems engineered explicitly for reaction injection molding (RIM) processes. This innovative system features a specialized interactive blowing system (IBS) comprising two reactive liquid components working harmoniously.
The system's first component (Component A) combines a modified polymeric diphenylmethane diisocyanate (PMDI) prepolymer blend, while Component B features a carefully formulated polyol system. Notably, this environmentally conscious formulation contains no CFC or HCFC-blowing additives.
Particularly valuable in the electronic, equipment housing, and appliance markets, Baydur 726 IBS meets rigorous safety standards with its UL94 flammability rating of V-0 and/or 5VA. Manufacturers choose this system for its exceptional strength, superior surface finish, and ability to produce large parts effectively.
Baydur® 728 IBS
At the forefront of manufacturing innovation, Baydur 728 IBS is a cutting-edge high-density polyurethane structural foam system developed specifically for reaction injection molding (RIM) applications. This sophisticated material leverages an interactive blowing system (IBS), delivered through a dual-component reactive liquid system that ensures precise, controlled results.
The chemistry behind Baydur 728 IBS is carefully engineered. Its primary component utilizes an advanced modified polymeric diphenylmethane diisocyanate (PMDI) prepolymer blend, complemented by a specialized polyol system as the secondary component. In keeping with modern environmental standards, the formulation achieves its performance goals without relying on CFC or HCFC-blowing agents.
In the demanding world of electronics, equipment housings, and appliances, Baydur 728 IBS excels by meeting the stringent UL94 V-0 and 5VA flammability ratings. This material has become a go-to choice for manufacturers who require exceptional structural strength, flawless surface quality, and the capability to produce large-scale components.
Prism® CM-200
Prism CM-200 represents a sophisticated solid polyurethane system engineered specifically for reaction injection molding (RIM) applications. This advanced system features an integrated internal mold release (IMR) and operates through a two-component reactive system that ensures consistent, high-quality results.
The material's chemistry combines a polymeric diphenylmethane diisocyanate (MDI) as Component A with a specially formulated polyol blend as Component B. Together, these components create a system that achieves the demanding UL94 V-0/5VA flammability rating, making it ideal for electronic applications, equipment housings, and appliance manufacturing.
Manufacturers consistently choose Prism CM-200 for its outstanding combination of structural strength, exceptional surface finish quality, and ability to produce large-scale components effectively.
These properties have established it as a preferred solution in industries where performance and aesthetics are equally critical.
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